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BRC-75B Full-Automatic Battery-Powered Rail Band Saw

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BRC-75B Full-Automatic Battery-Powered Rail Band Saw

Product Overview

The BRC-75B is a cutting-edge, fully automatic railway cutting solution engineered for the demands of modern track maintenance and urban transit systems. Combining high-torque brushless motor technology with high-capacity lithium power, it delivers precise, 'cold-cut' results without the hazards of sparks, heat-affected zones, or emissions.

Application

Railway Maintenance: Routine track upkeep and section replacements.

CWR (Continuous Welded Rail): Emergency repair of broken rails.

Urban Rail Transit: Zero-emission and quiet cutting for underground metros.

Welding Plants: High-precision pre-cutting for long-rail flash-butt welding.

Parameters

Product Overview

The BRC-75B is a cutting-edge, fully automatic railway cutting solution engineered for the demands of modern track maintenance and urban transit systems. Combining high-torque brushless motor technology with high-capacity lithium power, it delivers precise, 'cold-cut' results without the hazards of sparks, heat-affected zones, or emissions.

Application

Railway Maintenance: Routine track upkeep and section replacements.

CWR (Continuous Welded Rail): Emergency repair of broken rails.

Urban Rail Transit: Zero-emission and quiet cutting for underground metros.

Welding Plants: High-precision pre-cutting for long-rail flash-butt welding.

Fully Automatic Intelligent Cutting System – This automatic rail band saw features auto rail model recognition, automatic feeding cutting and automatic reset after completion. It supports overload protection, emergency pause and manual fine adjustment functions. The whole cutting process requires no manual intervention, greatly reducing labor intensity and improving construction consistency and efficiency.
Brushless Motor & Stable Lithium Power System – Adopts industrial 2.2kW brushless motor with 8000rpm stable rotating speed, providing strong and lasting cutting power without carbon brush wear. The DC36V 12Ah lithium battery supports fast charging within 0.5 hours, realizing cordless field operation, free from cable and fuel restrictions, perfectly suitable for outdoor and wild railway construction.
High Precision Cold Cutting Without Rail Damage – Featured with water cooling one-way cold cutting technology. The cutting surface verticality is ≤0.5mm with no blueing, no high-temperature oxidation and no internal tissue change. It effectively avoids rail stress cracks and fully meets railway rail welding and seamless track repair standards.
Zero Spark & High Safety for Complex Environments – Compared with traditional abrasive cutting, our lithium rail band saw works with no spark, no chip splash, low noise and low vibration. It solves the fire hazard problem of forest and field railway construction, compliant with strict safety operation requirements of railway and urban rail transit projects.
Intelligent LED Real-time Monitoring – Built-in LED display screen can real-time monitor battery level, voltage, current, working temperature and motor speed, helping operators grasp the equipment status in real time and avoid overload and abnormal operation risks.

Tianze Electric Power is a professional manufacturer of railway maintenance machinery, providing high-quality rail band saw, rail cutting machine and track maintenance equipment. We support OEM & ODM, wholesale, project bulk order and global fast delivery. Strict quality control, professional technical support and reliable after-sales service are provided for every client.

Technical Parameters	Power System (Motor & Battery)	Cutting Performance
Rail Compatibility: ≤ 75kg/m (Non-quenched)	Motor Type: Brushless Motor	Saw Blade Specs: 190.92135 mm
Ingress Protection: ≥ IP54	Rated Power: 2.2 kW	Blade Lifespan: ≥ 15 cuts per blade
Display: LED Display	Motor Speed: 8,000 rpm	Linear Velocity: ≤ 70 m/min
Dimensions: 800mm × 526mm × 491mm	Power: 36V 12Ah Li-ion Battery	Cutting Verticality: ≤ 0.5 mm
Clamping & Feeding Unit Weight: 16 kg	Charging Time: ≤ 0.5 hours	Max Cutting Height: ≤ 192 mm
Main Cutting Unit Weight: 29.5 kg	Battery Weight: 2.7 kg	Cutting Method: Unidirectional Bandsaw

Standard Accessories

- 5L Cooling Water Kettle × 1

- 36V 12Ah Lithium Battery × 1

- Special Fast Charger × 1

- 19mm Ratchet Wrench × 1

- Cleaning Brush × 1

- Export Wooden Package

Q1: Is cold cutting better than abrasive cutting?

A: Yes. Cold water cooling cutting causes no high temperature, no spark and no rail metallographic change, ensuring perfect welding performance and avoiding track stress cracks.

Q2: Is this machine suitable for field emergency repair?

A: Absolutely. Cordless lithium battery design, lightweight split structure and fully automatic operation make it the best choice for outdoor emergency track repair.

Q3: What is the cutting precision of this rail saw?

A: The cutting surface verticality is controlled within 0.5mm, which fully meets international railway track welding standards.

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